Old body, new brain: Reborn your existing balancing machine, regardless of brand, with modern sensors, fast software and security standards with the MBS Balancing system revision. Higher performance at a lower cost than a new machine investment.
Why Revision?
- Cost advantage up to 40–60%: Smart conversion instead of a new machine.
- Increased precision:Lower g·mm/oz-in levels, repeatable results.
- Shorter cycle times: Fast measurement, fast correction.
- Standard compliance: Solutions compatible with ISO 21940, ISO 11342, API 610/612.
- Lifespan extension: Update the entire electronics/automation system while maintaining a robust chassis.
What Does a Revision Include?
1) Mechanical Improvements
- Bearing and drive assembly (bearings, belt/pulley, coupling) renewal
- Grinding/coating of shaft, bearing housings, and table surfaces
- Check body rigidity and alignment, and strengthen chassis if necessary
2) Electrical & Automation
- Industrial PC or PLC-based control system
- Piezo vibration sensors, optical speed reader/encoder, wiring
- Windows-based balancing software (ISO 21940 tolerance calculation, reporting)
- NC-controlled drilling/milling units, minimal lubrication integration (optional)
3) Performance and Software
- Wide speed range: low and high speed test options
- Automatic calibration, intelligent filtering, and error diagnosis
- Operator-friendly interface, multilingual support, report templates (PDF/Excel)
4) Safety and Ergonomics
- Protective cages/covers, emergency stop, and safety relays
- “Usage "pre-application guide" and risk labels, CE-compliant wiring
- Lighting, display positioning, operator accessibility
Our Revision Process (Main Steps)
- Reconnaissance & Measurement– Current status analysis, sensitivity and vibration measurements
- Technical Proposal– Scope, cost, timeframe and warranty conditions
- Implementation– Mechanical, electrical/automation and software installations
- Calibration & Test – Proof rotor, verification tests, ISO report
- Training and Delivery – Operator training, documentation, commissioning
Delivery Package
- Revision certificate and calibration reports
- Software license with ISO 21940 tolerance calculation module
- User manual, maintenance plan, and spare parts list
- Operator training (on-site or online)
Sample Gains Before/After Revision
- Accuracy: ±20–50% improvement (compared to previous version)
- Cycle Time: 15–35% reduction
- Uptime: 15–35% reduction in failure intervals prolongation, predictive maintenance recommendations
- Reporting:One-click PDF/Excel test reports and traceability
Compatible Standards
MBS Balance revisions are designed to comply with industry requirements such as ISO 21940 (balance quality classes and verification), ISO 11342 (flexible rotor criteria), and API 610/612.
Which Machines?
- Horizontal and vertical balancing machines (crankshaft, pulley, fan, rotor, wheel, brake disc, clutch, pump, etc.)
- Integration into manual, semi-automatic, and fully automatic lines
Frequently Asked Questions
How long does a revision take?
Varies depending on the scope; Typical projects range from 2–6 weeks (determined based on the production plan).
My machine is an older brand/model; will it still work?
In most cases, yes. If the body condition and chassis rigidity are suitable, the electronics/automation set will be updated and retrofitted with alternative parts.
Do you offer a warranty?
Warranty and spare parts/maintenance options are offered for revised modules and software.
Is on-site assembly possible?
Yes. We can perform applications in our workshop or in the field, depending on the requirements.
Why MBS Balans?
- Industry expertise: Experience with high-speed and heavy rotors
- Engineering approach: Testable, reportable improvements
- Fast support: Spare parts, remote access, and on-site service
- Fairs and references: EMO/Automechanika experience, installed systems in various industries
Send us your machine's brand/model, typical rotors (weight/diameter/speed), and current issues (precision, vibration, reporting, safety). Our technical team will provide a comprehensive overhaul proposal within the same week after a free initial consultation.